Job Description
Job DescriptionDescription:
At Epsilyte LLC, we are seeking an experienced Process Engineer to join our team at our Expandable Polystyrene (EPS) manufacturing facility. The ideal candidate will have a strong background in process optimization, troubleshooting, and continuous improvement in a manufacturing environment. To be successful in this role, the candidate must possess a strong technical background in process engineering, have experience in the chemical manufacturing industry, and be able to develop effective solutions for challenging problems. Experience in polymerization, wastewater treatment, and utilities operations is a plus. Additionally, the successful candidate must possess outstanding communication and organizational skills, as well as the ability to collaborate with a wide range of stakeholders. If you are a results-driven Process Engineer looking to contribute to a dynamic manufacturing environment, we encourage you to apply today!
Position Duties/Responsibilities:
- Monitor, analyze, and optimize processes to improve efficiency, product quality, and safety
- Identify and implement process improvements to reduce costs, enhance yield, and increase operational efficiency
- Work closely with operations, maintenance, and quality teams to troubleshoot and resolve process-related issues
- Support capital projects, including process design, equipment selection, installation, and commissioning
- Ensure compliance with environmental, health, and safety (EHS) regulations and company policies
- Support Process Safety programs, including participation in Process Hazard Analyses, acting as an advocate for the integrity of our process safety protection layers
- Develop and maintain process documentation, including Standard Operating Procedures (SOPs) and Process Flow Diagrams (PFDs)
- Participate in root cause analysis (RCA) investigations and implement corrective and preventive actions.
- Assist in training plant personnel on processes and equipment
- Collaborate with cross-functional teams to drive continuous improvement initiatives
- Provide off-hours support for abnormal and non-routine operations, including planned and unplanned plant outages
- Other duties as assigned or interested
Requirements:
Qualifications:
- BS in Chemical Engineering or related discipline or commensurate experience
- 3-7 years of experience in process engineering within a manufacturing environment, preferably in EPS or polymer production.
- Strong understanding of chemical processes, heat transfer, fluid dynamics, and process control.
- Experience in polymerization, wastewater treatment, and utilities operations is highly desirable.
- Knowledge of safety and environmental regulations related to chemical manufacturing
- Strong analytical and problem-solving skills with a hands-on approach.
- Excellent communication and teamwork skills to collaborate effectively with various departments
- Ability to interface with 3rd party vendors
- Proficiency in process modeling, statistical analysis, and Six Sigma or Lean Manufacturing methodologies is highly desirable.
- Results-driven and self-motivated
Key Attributes:
- Demonstrates respect for others, professionalism, high integrity, and courage
- Devoted commitment to safety and compliance - safety is Epsilyte’s top priority
- Mentor less experienced engineers; leading by example
- Outstanding attention to detail, organizational skills, and ability to manage time and resources
Reports To: Process and Controls Engineering Manager (located in Peru, IL)
Wage and Benefits Transparency:
The final base pay offer for this position will be determined by individual factors such as location, external market factors, internal equity, and the candidate’s job-related knowledge, skills, and experience. This position's expected salary range is $85,000 to $135,000 per year.
This role is eligible for benefits, annual bonuses, and profit-sharing.
Epsilyte Benefits provides options for the following:
- Paid Time Off: Balance life and work with vacation and personal leave
- Family Sick Leave: Paid sick leave for absences due to illness, injury, or medical appointments of a family member; up to 40 hours per year
- Healthcare Insurance Benefits: Options for affordable medical, prescription drug, dental, and vision, along with additional insurance options within the first 30 days of hire
- Retirement Plan: 401(k) with 100% company match up to 6% of eligible compensation and a separate annual profit-sharing contribution of 5% of base salary (minimum) up to 10% based on company performance with immediate vesting
- Life and disability coverage: Company-paid short-term disability and $50,000 life/AD&D policy; LTD and additional life insurance available for you and your family
- Paid Parental Leave: Four weeks of additional paid time off with your child after birth, adoption, or foster placement, irrespective of gender
- Compassionate Care Leave: Paid and unpaid time off for bereavement following the loss of a loved one and other life-altering events
About Epsilyte:
Epsilyte LLC is one of North America’s leading expandable polystyrene resin (EPS) producers. We are a rapidly growing company of scale focused on solving customer needs for strong, protective, and energy efficient, high R-value EPS. This includes reducing energy usage in buildings, ensuring safe and healthy food through innovative packaging technology, and participating in infrastructure investment in the United States and abroad. Our vision is to improve society through our high value, insulative products responsibly and sustainably. We are headquartered in The Woodlands, Texas, and have manufacturing operations in Illinois, Ohio, and Montreal, Quebec. Learn more at https://epsilyte.com.
About Peru, Illinois:
Peru is located in north central Illinois near the crossroads of Interstate 80 and Interstate 39, alongside the Illinois River, close to Starved Rock State Park, and 90 miles southwest of downtown Chicago. Known as the Illinois Valley, the local area contains vibrant communities and a high quality of life. Made up of 24 cities and villages in three counties, the area offers ample outdoor activities, a traditional midwestern lifestyle, and access to Chicago and all that it has. A diverse economy, low cost of living, a creative culture, and a well-educated population define the Illinois Valley. Visit www.ivaced.org for more information.